130kV Power Transformer

Process characteristics:

1. Insulation: High temperature resistant mixed insulation system winding.
2. Coil: The small capacity of the high-voltage coil is a tangled continuous type, while the large capacity is an internal screen continuous type, in order to improve the longitudinal capacitance distribution of the coil under impulse voltage; The coils are all designed with a guided oil circulation structure to reduce winding temperature rise, and the product has a designed lifespan of 30 years.
3. Fully automatic laminating: The robot fully automatic laminating adopts a fully inclined 45 degree 7-step ladder joint structure.
4. Iron core: High magnetic conductivity oriented cold-rolled silicon steel sheets will be used, with no hole binding and a frame structure. The D-shaped iron yoke structure will be used as a coil to replace the large-area platform, with stepped joints. Swiss imported automatic cutting and laminating robot ensures that the burrs on the iron core are less than 20 µ m. The multi-stage seams of the iron core reduce no-load losses, lower no-load currents, and lower noise levels.
5. Fuel tank: There are two types of structures: minute hood and barrel. All seals are sealed to the limit of the mouth, and the metal parts inside and outside the box are rounded and deburred. The welds and seals have undergone three leak tests (fluorescence, positive pressure, and negative pressure); Paint is made according to the anti rust requirements for household appliances.

Usage conditions: Beneficial for peak summer, suitable for distribution networks with high load rates under high temperatures and places with impact loads and continuous overload requirements. For example: steel, metallurgical industry, railway transportation, power plants, hydropower stations, etc.

Product features:

1. Low loss design: Adopting a new type of iron core and optimized winding structure design, the no-load loss of traditional transformers is reduced by more than 20%, and the load loss is reduced by more than 10%, significantly improving energy efficiency.
2. Low noise operation: Using high-quality silicon steel sheets and optimized magnetic circuit design, the noise level is significantly reduced, meeting the environmental requirements of modern cities and residential areas.
3. High reliability: The winding and body are carefully designed to have strong short-circuit resistance. Using high-quality insulation materials and high-temperature resistant transformer oil to ensure safe operation and extended lifespan.
4. Environmental protection and energy conservation: The insulation oil adopts pollution-free and recyclable environmentally friendly insulation oil. The product materials are recyclable, with excellent sealing performance, no leakage, and maintenance free.
5. Strict quality inspection: Transformers must undergo rigorous testing in accordance with national standards GB6450-1986 and IEC 60076 before leaving the factory, including multiple key items such as partial discharge, lightning impulse, noise, etc., to ensure the high quality and reliability of the product.

Our technological advantages:

1. Shanghai Zhiyou International's leading R&D technology cloud platform

Integrating electromagnetic optimization design, parametric drawing, performance analysis and structural optimization, automatic drawing, and other functions of transformers to achieve resource sharing in transformer design, as well as searching, modifying, and version control of various data information.

2. Simulation analysis

The current field, temperature field, electric field, leakage magnetic field, wave process, and short-circuit force of transformers. The research and design of each series of products are carried out through simulation analysis of flow and temperature fields to determine the average temperature rise of the coil and the hot spot temperature seat, ensuring product performance.

3. Smart operation and maintenance platform

By collecting key data such as temperature, current, voltage, vibration, and grid harmonics of transformers, online power quality analysis, fault alarms, and installation on mobile phones can be achieved.

Ordering Notice:

1. Please provide detailed parameters of the product.
2. Please provide us with as much product related information as possible regarding the product specifications, product drawings, product nameplates, product photos, etc. that you need to order, so that we can provide you with a faster and more accurate quotation.
3. Please provide the product specifications, product drawings, product nameplates, product photos, etc. that you need to order, send email to: shanghaizhiyou@gmail.com We will reply as soon as we receive the email.

Engineered for Heavy-Duty Use
The 130kV Power Transformer from Shanghai Zhiyou Electric Manufacturing Co., LTD is meticulously engineered to meet the rigorous demands of modern industrial applications. Designed with a high-temperature resistant mixed insulation system, this transformer ensures optimal performance even under extreme conditions. The advanced coil design, featuring both tangled continuous and internal screen continuous types, enhances the longitudinal capacitance distribution, making it ideal for environments with high impulse voltages. This makes it a perfect choice for industries such as steel, metallurgy, and railway transportation, where reliability and efficiency are paramount. As one of the leading manufacturers of transformers, Shanghai Zhiyou ensures that each unit is built to last, with a lifespan of up to 30 years, making it a cost-effective solution for long-term use.

Seamless System Integration
Our 130kV Power Transformer is designed for seamless integration into existing systems, whether you're dealing with electric furnace transformers, single phase transformers, or auto transformers. The fully automatic laminating process, utilizing a 45-degree 7-step ladder joint structure, ensures precision and consistency in every unit. The high magnetic conductivity oriented cold-rolled silicon steel sheets used in the iron core reduce no-load losses and noise levels, making it suitable for urban environments where noise pollution is a concern. Additionally, the transformer features a smart operation and maintenance platform that collects key data such as temperature, current, and voltage, allowing for real-time monitoring and fault detection. This integration capability makes it an excellent choice for power plants, hydropower stations, and other facilities requiring robust and reliable power distribution solutions.

Built for Modern Industry
Shanghai Zhiyou's 130kV Power Transformer is not just about performance; it's about sustainability and innovation. The use of pollution-free, recyclable insulation oil and materials underscores our commitment to environmental protection and energy conservation. This transformer is maintenance-free, thanks to its excellent sealing performance and rigorous quality inspections that adhere to national and international standards. As a leader among manufacturers of transformers, we employ cutting-edge technology, including a leading R&D technology cloud platform and simulation analysis, to ensure that our products meet the highest standards of quality and reliability. Whether you're dealing with underground transformers or need a solution for continuous overload requirements, our transformer is designed to deliver superior performance and efficiency, making it a valuable asset for any modern industrial operation.



Usage Scenarios

Scenario 1: Enhancing Efficiency in Steel Manufacturing with Electric Furnace Transformers
In the steel manufacturing industry, maintaining consistent and efficient power supply is crucial for operations. The electric furnace transformer from Shanghai Zhiyou Electric Manufacturing Co., LTD is designed to handle high load rates and impact loads typical in steel production. Its high-temperature resistant insulation and guided oil circulation structure ensure minimal temperature rise, even under continuous overload conditions. This transformer significantly reduces energy losses by over 20%, enhancing operational efficiency and reducing costs. By integrating this transformer, steel manufacturers can achieve a more reliable power supply, leading to increased throughput and reduced downtime.

Scenario 2: Reliable Power Distribution in Urban Areas with Underground Transformers
Urban areas demand transformers that can operate quietly and efficiently while being unobtrusive. The underground transformers from Shanghai Zhiyou are ideal for such environments. With a low noise operation and high reliability, these transformers meet the stringent environmental requirements of modern cities. Their robust design, featuring high-quality silicon steel sheets and pollution-free insulation oil, ensures safe and maintenance-free operation. This makes them perfect for residential areas where space is limited, and noise pollution must be minimized, providing a seamless power distribution solution.

Scenario 3: Optimizing Railway Transportation Systems with Single Phase Transformers
Railway transportation systems require transformers that can handle varying loads and provide stable power. The single phase transformers from Shanghai Zhiyou are engineered to meet these demands. Their low loss design and strong short-circuit resistance ensure efficient energy use and high reliability. These transformers are particularly beneficial during peak summer months when load rates are high. By incorporating these transformers, railway operators can ensure uninterrupted service and improved energy efficiency, leading to cost savings and enhanced passenger satisfaction.

Scenario 4: Versatile Power Solutions for Hydropower Stations with Auto Transformers
Hydropower stations often face fluctuating power demands and require adaptable solutions. The auto transformers from Shanghai Zhiyou offer a versatile power solution with their ability to adjust voltage levels efficiently. Their advanced design reduces no-load losses and enhances energy conservation, making them ideal for hydropower applications. With a lifespan of 30 years and rigorous quality inspections, these transformers provide a reliable and long-term solution for power management in hydropower stations, ensuring optimal performance and sustainability.

Scenario 5: Partnering with Manufacturers of Transformers for Custom Solutions
For businesses seeking custom transformer solutions, partnering with manufacturers of transformers like Shanghai Zhiyou can be highly beneficial. Their leading R&D technology cloud platform allows for tailored electromagnetic optimization and structural design, ensuring that each transformer meets specific operational needs. Whether it's for industrial, commercial, or residential applications, Shanghai Zhiyou's expertise in transformer manufacturing ensures that clients receive high-quality, reliable products that enhance their power systems' efficiency and performance. By collaborating with such manufacturers, businesses can achieve bespoke solutions that align with their unique power requirements.

About Us

Shanghai Zhiyou Electric Manufacturing Co., LTD stands at the forefront of transformer manufacturing, offering cutting-edge solutions tailored to meet the demands of modern industries. Our 130kV Power Transformer exemplifies our commitment to innovation, featuring a high-temperature resistant mixed insulation system and a robust coil design that ensures a lifespan of 30 years. We pride ourselves on our fully automated laminating process and the use of high magnetic conductivity oriented cold-rolled silicon steel sheets, which significantly reduce no-load losses and noise levels. Our transformers are designed for high-load environments, making them ideal for industries such as steel, metallurgy, railway transportation, and power generation. At Shanghai Zhiyou, we integrate advanced R&D technology through our cloud platform, enabling electromagnetic optimization and performance analysis to ensure superior product quality. Our smart operation and maintenance platform further enhances reliability by providing real-time data analysis and fault alarms. Committed to environmental protection, our products use recyclable materials and pollution-free insulation oil. With rigorous quality inspections adhering to national and international standards, we guarantee the highest level of safety and performance. Trust Shanghai Zhiyou Electric Manufacturing Co., LTD to deliver excellence and innovation in every transformer we produce.

Contact Shanghai Zhiyou Electric Manufacturing Co., LTD today to upgrade your industrial operations with our high-efficiency 130kV Power Transformer. Let’s drive energy efficiency and reliability together!



FAQ

Who are we?
Shanghai Zhiyou Electric Manufacturing Co., LTD is a leading manufacturer specializing in the production of high-quality power transformers. We are committed to delivering innovative and reliable solutions for various industries worldwide.

How can we guarantee quality?
We ensure quality through rigorous testing in accordance with national standards GB6450-1986 and IEC 60076. Our transformers undergo multiple inspections, including partial discharge and lightning impulse tests, to guarantee high reliability and performance.

What can you buy from us?
You can purchase a range of power transformers, including our advanced 130kV power transformers, designed for high efficiency and reliability in demanding environments. Our products are suitable for industries such as steel, metallurgy, and railway transportation.

Why should you buy from us not from other suppliers?
Our transformers feature a low-loss design, high reliability, and environmentally friendly materials, setting us apart from competitors. We leverage cutting-edge technology and a robust R&D platform to deliver superior products with a lifespan of up to 30 years.

What services can we provide?
We offer comprehensive services, including customized transformer design, smart operation and maintenance platforms, and fast, accurate quotations. Our team is dedicated to providing professional and sincere support to meet your specific needs.

Can I customize this product for my business?
Yes, we offer customization options to meet your specific business requirements. By providing detailed product specifications and drawings, we can tailor our transformers to suit your unique operational needs.

How fast can I receive my order?
Once we receive your detailed product specifications and requirements, we strive to provide a prompt and accurate quotation. Our efficient production process ensures timely delivery, allowing you to receive your order as quickly as possible.